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RAPIDE - High-Speed Gas Filling Technology

RAPIDE - High-Speed Gas Filling Technology

Faster. More Precise. More Efficient.

Highlights

  • Processes up to 1800 m² of insulating glass per day
  • Integrated gas analyser with automatic filling stop
  • Minimal gas consumption
  • Consistent and repeatable gas concentrations
  • IPC for visualisation and documentation of every filling process

Ideal For

  • High production volumes
  • Short cycle times
  • Inline gas filling before secondary sealing
  • Large-format insulating glass units and special geometries
  • Documented quality processes

The RAPIDE high-speed gas filling systems combine intelligent process control, integrated gas analysis and short cycle times to deliver a high-performance solution for the cost-effective gas filling of insulating glass. Intelligent synchronisation of the filling and extraction rates minimises glass deflection – particularly in large-format insulating glass units – ensuring a reliable, efficient and repeatable filling process.

Only HELANTEC Makes Gas Visible.

RAPIDE L200

RAPIDE L200

Compact. Flexible. Powerful.

Highlights

  • Available with one or two filling lines
  • Fills up to 600 m² insulating glass units per shift
  • Integrated gas analyser with automatic filling stop
  • Suitable for double and triple insulating glass units
  • IPC ECO for visualising the filling process and easy adjustment of the target gas concentration

Ideal For

  • Small and medium-sized production runs
  • Flexible production processes
  • Double- and triple-glazed insulating glass units
  • Short cycle times

The RAPIDE L200 is a compact high-speed gas filling system designed for flexible production environments. Integrated gas analysis and intelligent process control ensure short cycle times, low gas consumption and consistent filling quality – even for large-format insulating glass units.

The ideal high-speed gas filling system for flexible production processes.

RAPIDE L500

RAPIDE L500

Productive. Precise. Connected.

Highlights

  • Available with one or two filling lines
  • Fills up to 1200 m² insulating glass units per shift
  • Integrated gas analyser with automatic filling stop
  • IPC for process visualisation, documentation and barcode traceability
  • Inline integration into existing production lines
  • Suitable for double and triple insulating glass units
  • Modular design, expandable to two filling lines

Ideal For

  • Series production
  • Medium-sized and large insulating glass
  • manufacturers
  • Inline production
  • Double- and triple-glazed insulating glass units
  • Documented quality processes

The RAPIDE L500 combines integrated gas analysis, intelligent process monitoring and short cycle times in a high-performance gas filling system designed for the cost-effective production of insulating glass.

The powerful high-speed gas filling system for cost-effective series production with integrated process monitoring and comprehensive quality documentation.

RAPIDE L900

RAPIDE L900

Maximum Performance. No Compromise.

Highlights

  • Fills up to 1800 m² insulating glass units per shift (two filling lines)
  • Integrated gas analyser with automatic filling stop
  • Minimal gas losses – particularly when filling with krypton
  • Precise synchronisation of filling and extraction rates
  • IPC for process visualisation, documentation and traceability
  • Modular design with customer-specific configuration options

Ideal For

  • Very high production volumes
  • Large-format insulating glass units
  • Double and triple insulating glass units
  • Krypton and argon filling
  • Inline production with short cycle times
  • Documented quality processes

The RAPIDE L900 is HELANTEC's most powerful manual high-speed gas filling system. Designed for maximum production capacity, large-format insulating glass units and demanding gases such as krypton, it combines outstanding performance with maximum process reliability.

The high-end high-speed gas filling system for maximum production performance, process reliability and demanding gas filling applications.

TURBOFILL

TURBOFILL

Fast. Powerful. Purpose-Built.

Highlights

  • Specifically designed for single-hole gas filling technology
  • Fills up to 2000 m² insulating glass units per shift (four filling lines)
  • Integrated gas analyser with automatic filling stop
  • Precise gas analysis for consistent gas concentrations
  • IPC ECO for process visualisation and easy adjustment of the target gas concentration

Ideal For

  • Medium-sized and large insulating glass manufacturers
  • Series production
  • Short cycle times
  • High production volumes

The TURBOFILL has been specifically developed for single-hole gas filling technology. Its turbulent filling process enables short cycle times, high production capacity and consistent gas concentrations, even in demanding production environments.

The powerful specialised solution for cost-effective single-hole gas filling with short cycle times and consistently reproducible filling results.

Integrated Process Control (IPC)

Integrated Process Control (IPC)

Visualise. Document. Trace.

Highlights

  • Real-time visualisation of every filling process
  • Automatic documentation of every insulating glass unit
  • Barcode integration for complete traceability
  • Adjustable filling parameters
  • Network, printer and scanner interfaces
  • Remote service for rapid diagnostics and minimal downtime

Integrated Process Control (IPC) visualises, monitors and documents every gas filling process in real time. It provides maximum transparency, comprehensive quality assurance and complete traceability – automatically and without additional effort.

Only HELANTEC Makes Gas Visible.

Intelligent Fill Control

Intelligent Fill Control

Flexible. Intelligent. Customisable.

Highlights

  • Customisable filling cycles via touchscreen
  • Optimised gas filling for different gas types
  • Freely adjustable target gas concentrations and filling parameters
  • Perfect complement to the IPC system
  • Adaptable to future production requirements

Intelligent Fill Control extends the capabilities of the RAPIDE L900 with freely programmable gas filling cycles. Different gas types and filling strategies can be individually configured and executed automatically, providing maximum flexibility and consistent filling quality.

Maximum flexibility for demanding gas filling processes.

HELANTEC GmbH

Werner-von-Siemens-Str. 47A
76646 Bruchsal (Germany)

Telephone +49 7251 85731

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