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Bruchsal info@helantec.de +49 7251 85731

Process Monitoring for IG Production

Process Monitoring for IG Production

Monitor. Document. Optimise.

Your Benefits

  • Continuous process monitoring
  • Early detection of process deviations
  • Automatic quality documentation
  • Full traceability in accordance with EN 1279 and CE requirements
  • Reduced scrap and fewer customer complaints
  • Greater efficiency and improved process reliability

Consistent quality starts with transparent processes. HELANTEC process monitoring systems continuously monitor critical production steps, detect deviations at an early stage and automatically document all relevant process data – ensuring maximum process reliability and complete quality documentation.

Quality becomes measurable – not only in the finished product, but throughout the entire production process.

Integrated Process Control (IPC)

Integrated Process Control (IPC)

Visualise. Document. Trace.

Highlights

  • Real-time visualisation of every gas filling process
  • Automatic documentation of all insulating glass units
  • Barcode integration for complete traceability
  • Adjustable process parameters
  • Network, printer and scanner interfaces
  • Remote service for rapid diagnostics and minimal downtime

The Integrated Process Control (IPC) system makes every gas filling process visible in real time. It automatically visualises, monitors and documents every filling cycle, providing maximum transparency, enhanced process reliability and complete traceability throughout insulating glass production.

Only HELANTEC makes gas visible.

IGM / IPA

IGM / IPA

100% Control. Maximum Process Reliability.

Highlights

  • 100% monitoring of the gas filling process
  • Automatic documentation of every insulating glass unit
  • Monitoring of gas concentration and gas type
  • Analysis of gas distribution throughout the filling process
  • Optimisation of gas consumption and process stability
  • Early detection of process deviations
  • Complete traceability

With IGM (ISO-GAS-METER) and IPA (ISO-PRESS-ANALYSER), you can monitor the entire gas filling process of your insulating glass production. The system immediately detects process deviations, visualises all relevant process data and automatically documents every insulating glass unit produced.

All process data is stored centrally and is available at any time as reliable quality documentation – providing maximum transparency and supporting continuous process optimisation.

Make gas filling processes visible. Ensure quality. Drive innovation.

A HELANTEC development project for the next generation of insulating glass production.

SEALANT INSPECTOR

SEALANT INSPECTOR

Monitor Precisely. Seal Reliably.

Highlights

  • Continuous monitoring of the sealant mixing ratio
  • Detection of process deviations
  • Automatic quality documentation
  • Suitable for both manual sealing stations and automatic sealing lines
  • Greater process reliability with reduced scrap

The SEALANT INSPECTOR continuously monitors the mixing ratio of two-component sealants and detects deviations. This ensures consistent sealing quality while automatically documenting every process.

The SEALANT INSPECTOR continuously monitors the mixing ratio of two-component sealants and detects deviations in real time. This ensures reliable sealing quality while automatically documenting the results.

Monitor automatically. Respond immediately. Ensure quality.

A HELANTEC development project for the next generation of insulating glass production.

HELANTEC GmbH

Werner-von-Siemens-Str. 47A
76646 Bruchsal (Germany)

Telephone +49 7251 85731

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